• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    1. Automatic splice preparation process, between two reels of a material in web format, such as paper and a system to carry it out, in which the positioning system of the paper web of the new reel moves so automatic by means of a robotic arm (3), whose movement is verified and corrected by means of artificial vision, to locate and capture the edge of the band in a controlled manner. The robotic arm (3) is provided with a head (5) that incorporates the artificial vision means and some gripping areas (8); so that the movement of the set established by the program is verified and corrected if necessary, through the signals generated by the means of artificial vision systems that are preferably composed of at least three artificial vision cameras (14, 15 and 16) positioned in the central area and at the ends of said head (5). (Machine-translation by Google Translate, not legally binding)
    公开号:ES2834738A1
    申请号:ES201931114
    申请日:2019-12-17
    公开日:2021-06-18
    发明作者:Martinez Manuel Torres
    申请人:M Torres Disenos Industriales SA；
    IPC主号:
    专利说明:

    [0004] Technical sector
    [0006] The present invention is related to the paper converting sector, and more specifically, to an automatic process concept of preparing the preferably butt splice of the paper between a new reel and a feed reel which is the one that is being finished. within the corresponding work process.
    [0008] State of the art
    [0010] In the paper converting sector, they have been trying for years to achieve greater automation of the splicing process, so that it is more efficient and safe by not having to depend on labor to carry it out. In the known converting lines, in the splicing process it is necessary to take into account that several actions must be carried out, such as: preparing the new replacement coil, applying the adhesive tape, aligning the paper web of the coil. with that of the supply spool and the actual junction between the supply spool and the new spool.
    [0012] In the coil preparation process, you have to take the new coil, peel it if necessary, and make a cut to the first layer to later apply the adhesive tape so that the splice is as efficient as possible.
    [0014] To carry out this peeling and / or cutting of the edge there are several proposals, such as the one collected in Patent US5322230, in which the edge preparation cut is made on the coil itself, having to take special care in the calibration of the blades , or another element that performs the cut, since they could cut more than one layer. In applications where you want to be versatile with the type of paper weight to be spliced, ranging from large thicknesses to very thin, this can be a big problem, since either these solutions only work for one type of paper. , renouncing versatility, or the blade must be manually calibrated for each case, resulting in a decrease in the agility and speed of the splice preparation process.
    [0015] In other solutions, such as those described in patents US5386751 and US4821971, the cut also originates from the new coil, but with the small variation that the first layer is separated to perform the cantilever cut. In this case, the problem of cutting more than one layer should be solved, but this is not the case and this problem can remain if the papers are very thin and the coil is not sufficiently compacted, so that when you want to separate only the layer surface of the new coil and cut it, in the process some lower layer is affected, which is also cut.
    [0017] Another problem with this solution is the cantilever cutting itself, since it is not guaranteed that the cut will be parallel to the axis of the reel, either because when the paper is in the air, when activating the cutting device, the part of the paper that is not held, is not rigid enough and slips, either because the paper is incorrectly grasped and the cut is not as desired. It also sometimes happens that, due to the lack of a cutter for the blades, in the case of choosing blades as the cutting element, since a safe distance from the first cantilevered paper layer cannot be ensured, the blade can damage the lower layer, being able to compromise the paper and causing a future stoppage in the line due to its tearing when it is subjected to a sufficient tension to cause it.
    [0019] Another key point in the splice preparation process is the application of the adhesive tape. The masking tape must ensure that both strips of paper are attached without risk of breakage and must also ensure that it will withstand the stresses of the subsequent process.
    [0021] In some proposals, such as that collected in Patent US5902448, a solution for applying the adhesive tape simultaneously with cutting is presented. While the cross cut is being made, adhesive tabs are applied. However, this process restricts the type of adhesive tape to be used to a very specific solution and makes it necessary to apply a second strip of adhesive tape that is put on top, covering both the edge of the new band and the part of the adhesive tabs in contact with said edge. In addition, this solution would complicate the adhesive tape application element since it has to be able to leave the adhesive tape tabs in such a way that for each width of paper they are centered, which would mean that either only a few widths can be used predefined or you have to redistribute the arrangement of the tabs, to adapt them to the width of each paper, complicating the process.
    [0022] In short, there are solutions for different types of edge preparation and adhesive tape application, but none of the known solutions provides a joint solution, with a completely automatic process from start to finish, with means that allow the process to be controlled. , with the possibility of applying the splicing process for a wide range of coils and with a guarantee that the subsequent splicing and treatment process will remain with the alignment assured without having to install aligners to correct the position of the belt.
    [0024] Object of the invention
    [0026] The object of the invention is an automatic splice preparation process, preferably end-to-end, but perfectly compatible for other types of splicing, which guarantees the alignment of the paper webs preferably through the use of artificial vision cameras and which also ensures that the The preparation cut will meet the requirements of a minimum gap between 0 and 2mm preferably, but it may be different from that value if desired, the gap being the distance between the extreme edges of the two reels of paper to be spliced.
    [0028] To carry out this process, the only data that must be entered with each new coil are the diameter of the coil, the thickness of the paper, the width of the web and the direction of unwinding, in order to start the process that it develops automatically.
    [0030] Another object of this invention is the system to carry out this process that is assisted by positioning equipment, controlled by a series of artificial vision equipment that helps in the positioning of the reels and in the performance of the preparation process.
    [0032] Also part of this system is one or more controlled positioning actuators, such as a robotic arm mounted on a rail along the machine center axis on which it moves on the "x" axis, to get closer to and away from the new coil and splicing unit. This robotic arm has a head where different means and elements necessary for the development of the splicing process are incorporated.
    [0034] On the front face of the head of the robotic arm, a gripping means of the robot arm is defined. paper web, preferably made up of areas with vacuum sectors, preferably three in number. Two of them, located at the ends, are capable of moving simultaneously towards or away from the central area, so that they can adapt to the required coil width. The vacuum sectors allow the paper to be trapped and adapted to the different coil and surface shapes, without wrinkling or bending the web.
    [0036] According to a non-limiting practical embodiment, each of these three zones is made up of a vacuum sector and a second sector of suction cups.
    [0038] The suction cup sector is actuated with a cylinder for its outward and inward movement; so that these driven sectors can protrude from the other vacuum sectors and can capture the adhesive tape, however, if desired, this process could be carried out without removing these sectors of suction cups and using the same sectors of the adhesive tape to capture the adhesive tape. vacuum than those used to capture the paper, all depending on the type of adhesive tape and the definition of the splicing process.
    [0040] Of these three vacuum zones, the central zone is provided with two treading rollers, one above and one below, actuated by a cylinder that removes or collects them depending on the need of the process.
    [0042] The machine vision cameras are also located in the head of the robotic arm, one of them mounted next to the central vacuum area, at an angle to a laser used to detect the edge of the new coil. The other two cameras are mounted next to each lateral vacuum zone, and will move with them, so that for different bandwidths the cameras will see the same edges of the paper web without having to vary the focal length. These two cameras are responsible for the alignment of the belt and the verification of the length of the adhesive tape, as well as its correct position on the preparation table.
    [0044] On the lower edge of the head there is a notch, for the preparation cut of the new strip. A row of vacuum suction cups is also arranged to capture the rest of the paper that will be discarded and two bolts that will verify the position of the head on the table where the cut is made.
    [0045] In a preferred configuration of the invention, on the upper edge of the head there is also a section of tread rubber, which by applying pressure on the gluing area will strengthen the bond between the paper web and the adhesive tape to ensure their adherence.
    [0047] According to the object of this invention, the process starts from having a new coil ready for splicing, already loaded and raised in a conventional device that allows it to be rotated in both directions. This new reel will have the beginning of the paper web in any unknown position, towards which the arm of the robotic arm will advance with its head in a vertical position and with the three previously described vacuum zones, facing the new reel.
    [0049] In this phase of the process, the treading rollers occupy the position of the removed ones, so that they protrude from the surface of the vacuum sectors.
    [0051] The head approaches up to a distance pre-established by the corresponding computer program, where the tread rollers rest on the surface of the new coil, but the vacuum sectors do not, leaving enough space for the field of vision established for the central chamber and for the laser, so that they detect the edge of the new coil.
    [0053] The laser draws a line on the paper web of the new reel and the central camera plus the corresponding software is able to correctly discriminate the data, leaving only the variation of the laser that corresponds to the detection of the edge.
    [0055] The new coil begins to rotate until the center camera detects the laser line break indicating that it has found the edge, then the rotation stops. At this time the pinch rollers are retracted back to their stable take-up position, allowing the reel to rewind causing the edge to move backward or forward (depending on how the reel is positioned) and out of the area enclosed by the pinch rollers. When this happens, the coil stops again and then the head of the robotic arm approaches, posing the gripper rollers and, in turn, the vacuum areas. When the position is secured, the vacuum of the sectors is activated, guaranteeing that the upper layer of the paper web of the new reel has been captured and can be transported, knowing where the edge is.
    [0056] When the web of paper from the new reel has been captured by the head of the robotic arm, the head moves it to a cutting table that is also a vacuum table. At this point, the head of the robotic arm leaves the paper band of the new coil on the vacuum and cutting table; in such a way that a correct clamping is ensured and that the next step can be carried out, consisting of activating the vacuum of the table and deactivating that of the vacuum sectors of the robotic arm head.
    [0058] The slitting process is the process of preparing the web edge of the new coil. The cut must be such that it allows a butt joint with the required tolerances. When you have released the robotic arm head to the web on the vacuum and cut table, the robotic arm retracts to a position that allows you to rotate the head to the vertical position, where the dolly is at the bottom. .
    [0060] In this position, the two bolts at the ends of the suction cup line are made to coincide in two housings located on the vacuum and cutting table, to verify that the head has been correctly positioned on the vacuum and cutting table. In a preferred configuration of the invention, the vacuum and cutting table itself has a cutting system with blades that cut the band against the nose of the head of the robotic arm. When the cut has been made, the vacuum is removed from the table and with the vacuum activated from the suction cup line of the robotic arm head, the excess rest of the paper web is taken after the cut; so that the head and the robotic arm are removed to a preset position, to deposit this rest of paper as waste.
    [0062] After having removed the rest of the paper, the robotic arm places its head, arranging its widest face parallel to the corresponding adhesive tape that will be prepared in the corresponding support structure for said tape. The adhesive tape in this case will be one-sided, because a butt splice is being made, but if it were an overlapped splice it would be a double-sided tape. The tape must be pre-cut at the moment in which the head of the robotic arm is positioned on top, first to verify its length with the lateral artificial vision cameras, which, using a rule located along the deposited and cut tape , you can match the edge of the tape to the desired measurement.
    [0064] In a later phase, the robotic arm will pull out the suction cup sectors of the vacuum zones that are cylinder actuated and that are intended to catch the tape. by the side with the adhesive tape. When the adhesive tape is thus captured, it is taken to a second table that we will identify as the preparation and splicing table, which is also equipped with a vacuum. On this preparation and splicing table, the adhesive tape will be left properly centered and its position will be secured using the vision cameras.
    [0066] When the position of the adhesive tape on a preparation table has already been secured, from this second table, the robotic arm moves to capture the paper web of the new reel that has been left with the prepared edge on the first preparation table. vacuum and cut. With the lateral cameras, the position of both corners of the cut edge of the new coil is observed to know its position, and when capturing it, it is possible to align it with the band of the feed coil and align it with the correct position of the edge on the adhesive tape, to that when it is going to be spliced with the supply coil the minimum possible gap is produced, or the one that is required. If the splice is overlapped the edge position does not have to be as precise, but band alignment is still very beneficial.
    [0068] When the robotic arm head has verified the current position and compares it with that of the feed belt, it captures the edge of the paper web from the new reel, so that it can correct the position if necessary and then move it over the second vacuum and preparation table, where the adhesive tape will be waiting. Using visual references for the cameras, the robotic arm centers the edge and deposits it on the adhesive tape. Subsequently, the head is placed perpendicularly to perform a fixation step on the union of both materials.
    [0070] Once this has been done and according to a non-limiting practical embodiment, the second preparation and splicing table moves to the area where the feed reel band that is running out is located, to then carry out the corresponding splicing.
    [0072] With the splice already made and through conventional means, the new coil will become the power coil and a new coil will be arranged to carry out the entire splicing process again when necessary.
    [0074] It is left to the choice of the process, the possibility of using a fixing tape or not. The fastening tape can be applied in a similar way to the splicing tape or the device can be found in the head of the robotic arm and applied after the new paper web is placed on the splicing tape.
    [0075] This fixation can be placed in cases where you want to hide the gap of such a size that it may pose a problem in post-splicing processes when the section of adhesive tape seen comes into contact with some element.
    [0077] Description of the figures
    [0079] Figure 1 is a schematic perspective view of the elements that are part of the splice system object of the present invention, according to a non-limiting example of practical implementation and that are formed by a vacuum and cutting table (1), a preparation and splicing table (2) and a robotic arm (3), the head (5) of the robotic arm (3) being represented on the vacuum and cutting table (1).
    [0081] Figure 2 is the elevation view corresponding to Figure 1.
    [0083] Figure 3 is a view like that of figure 1, but now with the head (5) positioned on the preparation and splicing table 2.
    [0085] Figure 4 is the elevation view corresponding to Figure 1.
    [0087] Figure 5 is a view similar to that of figure 1, but now with the two coils to be inserted (6 and 7) represented.
    [0089] Figure 6 is the elevation view corresponding to Figure 1.
    [0091] Figure 7 is a view like that of figure 3, but now with the two coils to be spliced (6 and 7) represented.
    [0093] Figure 8 is the elevation view corresponding to Figure 7.
    [0095] Figure 9 is an elevation view showing schematically the arm of the robotic arm (3) according to four working positions; the first with its head (5) in contact with the new coil (6); the second with the head (5) located on the vacuum and cutting table (1), the third with the head (5) located in correspondence with the preparation and splicing table (2) and the fourth with the head (5) in relation to the support structure (23) of the adhesive tape (10).
    [0096] Figure 10 is a perspective view of the robotic arm (3).
    [0097] Figure 11 shows the head (5) of the robotic arm (3) in detail.
    [0098] Figure 12 corresponds to a bottom plan view of the head (5).
    [0099] Figure 13 is a front elevation view of the head (5).
    [0100] Figure 14 corresponds to a top plan view of the head (5).
    [0101] Figure 15 is a top plan view of the vacuum and cutting table (1).
    [0102] Figure 16 is a schematic perspective view that shows the robotic arm (3) approaching the new coil (6) with the vacuum and cutting table (1) and the preparation and splicing table (2) having been removed, so as not to hinder vision. For the same reason, the supply coil (7) has not been represented.
    [0103] Figure 17 is an elevation view like that of figure 10, but with the head (5) already in contact with the paper web (6.1) of the reel (6).
    [0104] Figures 18 and 19 are respective details that show the treading rollers (1) in contact with the new coil (6) and separated from it respectively.
    [0105] Figure 20 is a perspective view showing the head (5) of the robotic arm (3) depositing the paper web (6.1) of the new reel (6) on the vacuum and cutting table (1).
    [0106] Figure 21 is an elevation view corresponding to Figure 20.
    [0107] Figure 22 is a detail in perspective of the head (5) having deposited the paper web (6.1) of the new reel (6) on the vacuum and cutting table (1).
    [0108] Figure 23 shows in perspective the cutting phase of the paper web (6.1) of the new reel (6).
    [0109] Figure 24 is an elevation view of the same phase of the process represented in Figure 23.
    [0111] Figure 25 is a perspective detail showing the head in the phase represented in Figures 23 and 24.
    [0113] Figure 26 is a perspective detail showing the head (5) taking away the excess piece (22) of the paper web from the new reel (6) once the cut has been made.
    [0115] Detailed description of the invention
    [0117] The object of the invention is a process for the preparation and automatic splicing of two reels of paper identified in the attached drawings with the numerical references (6 and 7),
    [0119] To carry out this process, means and equipment are used that constitute a system that, according to a non-limiting example of practical realization is represented in the attached figures and that consists of two tables (1 and 2) and a system of controlled positioning actuators, such as a robotic arm (3), provided with a head (5), with the corresponding tools, as can be seen in figure 1; so that with this equipment the splicing of the two paper reels (6 and 7) is carried out automatically, with the reel (7) being the one that we will call the feeding, since it is the one being used in the corresponding process of work; while the coil (6) will be identified as a new coil and it is the one that is ready to be connected to the previous one when it is running out, see figures 5, 6, 7 and 8.
    [0121] The joint that has been represented in the attached drawings is a butt joint, as this is the most complex, but the object of the invention is perfectly compatible for other types of joint. As will be seen later, this process guarantees the alignment of the paper bands and also ensures that the preparation cut will meet the requirements of a minimum gap between 0 and 2mm preferably, but can be different from that value if desired, being the gap the distance between the extreme edges of the two paper rolls (6 and 7) to be spliced.
    [0123] The robotic arm (3) is mounted on rails (4) located along the axis of the machine center on which it moves in the "x" axis, to get closer and further away from the new coil. (6) and the preparation, cutting and splicing area. This robotic arm (3) incorporates a head (5) where different means and elements necessary for the development of the splicing process are incorporated.
    [0125] On the front face of the head (5) of the robotic arm (3), there are defined gripping areas identified with the numerical reference (8), see figure 11, preferably arranged in number of three. The two grip zones (8) located at the ends are capable of moving simultaneously towards or away from the central grip zone (8), so that they can adapt to the required coil width.
    [0127] According to a non-limiting practical embodiment, each of these three gripping zones (8) is constituted by a vacuum sector (8.1) and a suction cup sector (8.2). The vacuum sectors (8.1) allow the paper to be trapped and adapted to the different coil and surface shapes, without wrinkling or bending the web.
    [0129] The possibility has been foreseen that both the vacuum sector (8.1) and the suction cups sector (8.2) are both constituted by suction cups, providing controlled movement only to the suction cups sector (8.2). That is to say, that the vacuum sectors (8.1) instead of having means that allow establishing a vacuum, to be able to catch the paper web, these means are replaced by suction cups that would fulfill the same function or any other conventional means that allows set that function.
    [0131] According to a non-limiting example of a practical embodiment, each vacuum sector (8.1) is constituted by a perforated sponge to be able to carry out the necessary vacuum. These orified sponges are mounted on a support coupled to the fixed structure of the head (5) by means of spring-loaded feet that establish an elastically cushioned mounting of the orified sponges, as shown in figures 11 to 14. As indicated in In the previous paragraph, these vacuum sectors (8.1) do not have to be configured solely on the basis of orified sponges, and can be replaced by another type of vacuum medium whose function is the same as that of the orified sponges or by other conventional means that allow fulfill that role.
    [0133] As can be seen in figure 13, the sector of suction cups (8.2) is determined by small suction cups arranged on the lower edge of each vacuum sector (8.1). These suction cups, by means of the corresponding cylinders, can move between paths stable positions.
    [0135] As the sectors of suction cups (8.2) are actuated with cylinders, they can move outwards and inwards; so that these sectors of suction cups (8.2) can protrude from the other vacuum sectors (8.1) and can capture the corresponding adhesive tape (10) to be used in the splice. However, if desired, this process could be carried out without removing these suction cup sectors (8.2) and using the same vacuum sectors (8.1) to capture the adhesive tape (10) as those used to capture the paper, all this, depending on the type of adhesive tape (10) to be used.
    [0137] Of these three gripping areas (8), the central area is provided with two treading rollers (11), one above and one below, actuated by cylinders (12) that remove or collect them depending on the need of the process. The support of each of these treading rollers (11) is guided in its movements by means of respective cylindrical guides.
    [0139] In the head (5) of the robotic arm (3) there are also artificial vision cameras, preferably three in number, indicated with the numerical references (14, 15 and 16), of which the cameras (14 and 16) They are located on the sides and the camera (15) in the central area, as can be seen in figure 11. The robotic arm (3) moves to the predetermined points by the corresponding computer program and the lateral artificial vision cameras (14 and 16) and the central camera (15) verify and correct if necessary the position of the robotic arm (3).
    [0141] The central camera (15) is mounted next to the central gripping area (8), at an angle with a laser (17) that is used to detect the edge of the new coil (6). The lateral cameras (14 and 16) are mounted next to each lateral grip zone (8), and will move with them, so that for different band widths the lateral cameras (14 and 16) will see the same paper edge without having to vary the focal length. These two lateral cameras (14 and 16) are in charge of the alignment of the paper web and the verification of the length of the adhesive tape (10).
    [0143] On the lower edge of the head (5) there is arranged a notch (18), for the preparation cut of the paper web (6.1) of the new reel (6). There is also a row of suction cups (20) with vacuum, see figures 12 and 13, to capture the rest of the paper (22) that will be discarded after cutting and two bolts (19) that by penetrating into respective seats of the table (1) not represented, they will verify the position of the head (5) on the table (1) where the cut is made, to verify that the head (5) has been positioned correctly on the table (1), see figures 23, 24 and 25.
    [0145] Each suction cup (20) is mounted on a support shaft with a spring; so that an assembly of the suction cups (20) with an elastic damping is established.
    [0147] On the upper edge of the head (5), see figures 11 and 13, there is a rubber sector or plunger (21) that will strengthen the joint between the paper band (6.1) and the adhesive tape (10) to ensure its adhesion .
    [0149] The table (1), as can be seen in figure 15, has a perforated strip (1.1) in its upper part, to create the corresponding vacuum through it and a slot (1.3) for the passage of the cutting blades. that cut the paper web (6.1) against the nose (18) of the head (5) of the robotic arm (3). This figure 15 also shows the existence in the upper part of the table (1) of some vacuum spillways identified with the numerical reference (1.2), to adapt the length of the vacuum that is established through the orified strip (1.1 ) to the different widths of the paper web. In accordance with all this, this table (1) will be identified as a vacuum and cutting table (1).
    [0151] The table (2) that we will call the preparation and splicing table (2) has a preparation bar (2.1), with vacuum, on which the adhesive tape (10) used for splicing is deposited.
    [0153] Although for simplicity of explanation it has not been represented in Figures 10 to 26 of the attached drawings, the vacuum and cutting table (1) and / or the preparation and splicing table (2) can be mounted on conventional structures that allow their movement in a horizontal and / or vertical plane through known means. For example, an assembly has been provided on a double bridge structure (9) that can move in a horizontal plane and with the possibility that the vacuum and cutting table (1) and / or the preparation and splicing table (2 ) can ascend or descend along the vertical columns (13) of the bridge structure to approach or move away from the coils (6 and / or 7). This possible practical representation is the one represented in Figures 1 to 9 where it is seen how the tables 1 and 2 extend between the columns (13) with the possibility of moving in height along them; so that in the cutting phase the table (1) can be above the splicing table (2) and in the splicing phase in reverse. Furthermore, and at the junction between the reels (6 and 7) the splicing table (2) can rise in search of the paper web (7.1) of the reel (7).
    [0155] According to this non-limiting example of practical realization, it has even been foreseen that the tables (1 and 2) extend between the columns (13) of the double bridge structure (9) or that each of them protrude in a cantilever from a column (13).
    [0157] According to the object of this invention, the process starts from having a new coil (6) ready for splicing, already loaded and raised in a conventional device that allows it to be rotated in both directions. This new coil (6) will have the beginning of the paper band (6.1) in any unknown position, towards which the arm of the robotic arm (3) will advance with its head (5) in a vertical position and with the three zones of grip (8), facing the new coil (6), as shown in figure 16.
    [0159] In this phase of the process, the treading rollers (11) occupy the position of withdrawn, so that they protrude from the surface of the vacuum sectors (8.1).
    [0161] The head (5) approaches up to a pre-established distance, where the treading rollers (11) rest on the surface of the new coil (6), but not the vacuum sectors (8.1), as can be seen in figure 17 and in the detail of figure 18, leaving enough space for the field of vision established for the central camera (15) and for the laser (17), so that they detect the edge of the new coil (6 ).
    [0163] The laser (17) draws a line on the paper band (6.1) of the new coil (6) and the central chamber (15), plus the corresponding software is able to correctly discriminate the data, leaving only the variation of the laser (17) that corresponds to the detection of the edge of the paper web (6.1) of the new spool (6).
    [0165] The new coil (6) begins to rotate until the central camera (15) detects the line break of the laser (17) which indicates that it has found the edge of the new coil (6), then the rotation ceases. At this moment, the holding rollers (11) are withdrawn back to their stable pick-up position, as shown in figure 19, allowing the reel (6) to rewind, making the edge move backwards or forwards (depending on how it is used). has positioned the spool (6)) and is outside the area enclosed by the pinch rollers (11). When this happens the coil (6) stops again and then the head of the robotic arm (5) the pressing rollers (11) and in turn the vacuum sectors (8.1) are approaching. When the position is secured, the vacuum of the sectors (8.1) is activated, guaranteeing that the upper layer of the paper web (6.1) of the new coil (6) has been captured and can be transported, knowing where the edge is. .
    [0167] When the paper web (6.1) of the new reel (6) has been captured by the head (5) of the robotic arm (3), said head (5) moves it to the vacuum and cutting table (1). At this point, the head (5) of the robotic arm (3) leaves the paper band (6.1) of the new coil (6) on the vacuum and cutting table (1), as can be seen in figures 20 to 22; in such a way that a correct grip is ensured and that the next step can be carried out, consisting of activating the vacuum of the table (1) and deactivating the vacuum of the vacuum sectors (8.1) of the head (5) of the robotic arm (3) .
    [0169] The cutting process is the process of preparing the edge of the new coil (6). The cut must be such that it allows a butt joint with the required tolerances. When you have released the head (5) of the robotic arm (3) to the paper web (6.1) of the new reel (6), on the vacuum and cutting table (1), the robotic arm (3) is withdrawn until a position that allows you to rotate the head (5) to the vertical position, in which the nose piece (18) is at the bottom.
    [0171] In this position, the two bolts (19) at the ends of the line of suction cups (20) are made to coincide in the two corresponding housings located on the vacuum and cutting table (1). These housings have not been shown so as not to unnecessarily complicate the representation of the figures in the attached drawings. With all this thus arranged, it is verified that the head (5) has been correctly positioned on the vacuum and cutting table (1). The vacuum and cutting table itself (1) through its cutting system with blades that could be any conventional cutting system, cuts the paper band (6.1) of the new reel (6) against the nose (18) of the head (5) of the robotic arm (3). The cutting blades protrude and run along the slot (1.3) in the upper part of the vacuum and cutting table (1), see figures 23 to 25.
    [0173] When the cut has been made, the vacuum is eliminated from the table (1) and with the vacuum activated from the line of suction cups (20) of the head (5) of the robotic arm (3), the rest is taken (22) of the paper web (6.1) after cutting, as shown in figure 26 so that the head (5) and the robotic arm (3) are removed to a pre-established position, to deposit this remainder (22) of paper as waste.
    [0174] After having removed the rest of the paper, the robotic arm (3) places its head (5) arranging its widest face parallel to the corresponding adhesive tape (10) that will be prepared in the corresponding support structure (23) of said tape adhesive (10). The adhesive tape (10) in this case will be one-sided, because a butt splice is being made, but if it were an overlapped splice it would be a double-sided tape. The adhesive tape (10) must be pre-cut when the head (5) of the robotic arm (3) is positioned on top, first to verify its length with the lateral artificial vision cameras (14 and 16), which With the help of a ruler placed along the deposited and cut adhesive tape (10), you can make the dimensions and edges of the tape (10) coincide with the desired measurement. For this work, it is not necessary for the central chamber (15) to come into operation, but it could do so if necessary without altering the essence of the invention in any way.
    [0176] In a later phase, the robotic arm (3) will pull out the sectors of suction cups (8.2) from the gripping areas (8) that are actuated by cylinder and that are intended to catch the tape (10) on the face that has Adhesive tape. When the adhesive tape (10) is thus captured, it is taken to the preparation and splicing table (2), which is also provided with a vacuum. On this preparation and splicing table (2), the adhesive tape (10) will be left properly centered and its position will be secured by means of the side viewing cameras (14 and 16), optionally using the central camera (15).
    [0178] When the position of the adhesive tape (10) on the preparation bar (2.1) of this preparation and splicing table (2) has already been secured, the robotic arm (3) moves to capture the paper web (6.1 ) of the new coil (6) that has been left with the prepared edge on the vacuum and cutting table (1). With the side vision cameras (14 and 16) the position of both corners of the cut edge of the new reel (6) is observed to know its position, and when capturing it to be able to align it with the paper band (7.1) of the reel of feed (7) and align it with the correct position of the edge on the adhesive tape (10), so that when it is to be spliced with the feed spool (7) the minimum possible gap is produced, or whatever is required. If the splice is overlapped the edge position does not have to be as precise, but band alignment is still very beneficial.
    [0180] When the head (5) of the robotic arm (3) has verified the current position and compares it with that of the paper web (7.1) of the feed spool (7), it captures the edge of the paper web (7.1) of the new coil (6), so that you can correct the position if it were necessary and then take it on the preparation and splicing table (2), where the adhesive tape (10) will be waiting. Using visual references for the central vision camera (15) and / or the side vision cameras (14 and 16), the robotic arm (3) centers the edge of the paper web (6.1) of the new roll (6) and deposits it on the adhesive tape (10). Subsequently, the head (5) is placed perpendicularly to perform a fixing step on the union of both materials, by means of the plunger (21).
    [0182] Once this has been done and according to a non-limiting practical embodiment, the second vacuum and preparation table moves vertically to reach the area of the feed spool (7) that is running out and then make the corresponding splice.
    [0184] With the splice already made and through conventional means, the new coil (6) will become the feed coil (7) and a new coil will be arranged to carry out the entire splicing process again when necessary.
    [0186] It is left to the choice of the process, the possibility of using a fixing tape or not. The application of the fixing tape can be carried out or in a similar way to the splicing adhesive tape (10) or the device can be found in the head (5) of the robotic arm (3) and applied after placing the paper band (6.1) of the new spool (6) on the adhesive tape (10). This fixing tape can be placed in cases where you want to achieve a certain gap value in the space between the edges of the paper bands (6.1 and 7.1) of the reels to be spliced (6 and 7), do not contact the masking tape of the masking tape (10) with the rollers of the rest of the line.
    [0188] In this way, to start the splicing process of two reels (6 and 7), the only data that must be entered with each new reel (6) are the diameter of the reel, the thickness of the paper, the width of the band and the direction of unwinding, to be able to start this process that is developed automatically.
    权利要求:
    Claims (13)
    [1]
    1. - Automatic process of preparation of splicing, between coils (6 and 7) of a material in web format, such as paper, characterized in that the positioning system of the paper web (6.1) of the new coil (6) it moves automatically by means of a controlled positioning actuator system, such as a robotic arm (3), whose movement is established by program and is verified and corrected if necessary through artificial vision means, also used to locate and capturing the edge of the web in a controlled manner.
    [2]
    2. - Automatic splice preparation process, in accordance with the preceding claim, characterized in that the positioning system automatically and controlled positions the paper web (6.1) of the new coil (6) on an area of cut, to proceed to make a complete cut of the initial section of the paper web (6.1), in the direction perpendicular to the direction of unwinding of the material
    [3]
    3. - Automatic splice preparation process, in accordance with claim 1, characterized in that automatically the positioning system, by means of artificial vision, proceeds to the positioning and placement of the adhesive tape (10).
    [4]
    4. - Automatic splice preparation process, in accordance with claim 1, characterized in that in the positioning phase of the paper web (6.1) of the new coil (6) a head (5) of the robotic arm ( 3) approaches up to a preset distance, from the new coil (6), leaving a sufficient space for the field of vision established for the artificial vision means; so that they detect the edge of the new coil (6).
    [5]
    5. - Automatic splice preparation process, in all according to claims 1 and 4, characterized in that in the positioning phase of the paper web (6.1) of the new coil (6), the new coil (6) begins to rotate until a central camera (15) of the artificial vision means detects the line jump of a laser (17) that indicates that it has found the edge of the new coil (6), then ceasing the rotation of the new reel (6) and because when the position of the new reel (6) has been secured the head (5) of the robotic arm (3) captures the upper layer of the paper web (6.1) of the new reel (6), and, knowing where its edge is, it moves it to the cutting area.
    [6]
    6. - Automatic splice preparation process, in accordance with claim 3, characterized in that the adhesive tape (10) will be pre-cut, at the moment in which the head (5) of the robotic arm (3) is positioned above it, to verify its length with the corresponding artificial vision means, to make the dimensions and edges of the adhesive tape (10) coincide with the desired measurement.
    [7]
    7. - Automatic splice preparation process, in accordance with claims 3 and 6, characterized in that when the position of the adhesive tape (10) has already been secured, with the corresponding means of artificial vision of the head (5) , the position of both corners of the cut edge of the new reel (6) is observed, to know its position, and by capturing this area of the edge, to be able to align it with the paper band (7.1) of the feed reel (7) and with respect to the new coil (6) and align it also with the correct position of the edge on the adhesive tape (10).
    [8]
    8. - System to carry out the automatic splicing process, characterized in that it consists of a system of controlled positioning actuators, such as a robotic arm (3) provided with a head (5) that incorporates means of artificial vision and some gripping means; so that the movement of the assembly is established by means of the corresponding program and is verified and corrected, if necessary, by means of the signals generated by the means of artificial vision.
    [9]
    9. - System to carry out the automatic splicing process, in accordance with claim 8, characterized in that the artificial vision means of the head (5) are preferably composed of at least three artificial vision cameras ( 14, 15 and 16), of which the chamber (15) is positioned in the central area and the chambers (14 and 16) at the ends of said head (5).
    [10]
    10. - System to carry out the automatic splicing process, in accordance with claims 8 and 9, characterized in that the central chamber (15) is arranged at an angle with a laser (17) that is used for the detection of the edge of the new coil (6).
    [11]
    11. - System to carry out the automatic splicing process, in accordance with claims 8 and 9, characterized in that the head (5) has gripping areas (8), preferably in number of three, one of them located in the central part and the other two on the sides.
    [12]
    12. - System to carry out the automatic splicing process, in accordance with claim 11, characterized in that according to a preferred embodiment the gripping areas (8) can act independently or jointly and each of them consists of a vacuum sector (8.1) and suction cups (8.2).
    [13]
    13. - System to carry out the automatic splicing process, in accordance with claim 8, characterized in that on the lower edge of the head (5) there is a dolly (18) and a row of suction cups (20) with empty, to capture the rest of the paper (22) that will be discarded after cutting; while, on its upper edge, a hold-down (21) is arranged.
    类似技术:
    公开号 | 公开日 | 专利标题
    KR101164674B1|2012-07-11|Single sheet joining method and apparatus using the same
    TWI354150B|2011-12-11|Apparatus for sticking polarizing film and liquid
    ES2293545T3|2008-03-16|SYSTEM FOR THE AUTOMATIC APPLICATION OF A SELF-ADHESIVE PROTECTIVE FILM IN THE BODIES OF MOTOR VEHICLES.
    ES2426219T3|2013-10-22|Device for separating and unloading cuts in a pre-impregnated sheet
    JP5028233B2|2012-09-19|Semiconductor wafer protective tape cutting method and protective tape cutting device
    ES2834738B2|2021-10-28|AUTOMATIC PROCESS OF PREPARATION OF SPLICING AND SYSTEM TO CARRY IT OUT
    JP5061324B2|2012-10-31|Wafer protective tape peeling method and apparatus
    RU2657886C2|2018-06-18|Method for cutting and placing of wire for nose in face masks producing process
    CN104339809B|2016-11-02|System for pad pasting
    ES2546804T3|2015-09-28|Procedure for depositing functional films on substrates such as glass plates, and plasticizing machine for performing this procedure
    ES2755981T3|2020-04-24|Support strip feeding set for labeling products to be labeled
    ES2369459B1|2012-09-24|HORIZONTAL PACKING MACHINE INCLUDING DEVELOPER WITH PUMP DEVICE FOR CHANGING THE COIL WITHOUT THE STOP OF THE MACHINE, AND BAND SUPPLY UNIT APPLICABLE TO THE MACHINE.
    CN101026089A|2007-08-29|Method for affixing adhesive tape to semiconductor wafer, and apparatus using the same
    ES2241388B1|2006-10-16|WINDING SYSTEM IN THE HANDLING OF TISU COILS.
    ES2750538T3|2020-03-26|Device and procedure for joining bands with self-adhesive labels to be supplied to a labeling machine
    KR101456612B1|2014-11-03| attery Cell side tape Automatic Adhesion Machine
    JP4918539B2|2012-04-18|Protective tape peeling device
    KR20200081219A|2020-07-07|Method and apparatus for joining sheet-shape adhesive material
    ES2679793T3|2018-08-31|Procedure and device for correcting the retracted position of a cut in a folder-glue machine
    KR100820222B1|2008-04-08|Adhesive label, adhesive label roll, photosensitive web unit, and apparatus for and method of manufacturing photosensitive laminated body
    KR20080088374A|2008-10-02|Apparatus for and method manufacturing photosensitive laminated body
    KR20170112599A|2017-10-12|perforated flux pipe manufacturing apparatus
    KR101466343B1|2014-12-01|Automatic banding appratus and attery Cell side tape Automatic Adhesion Machine the same
    KR20200081221A|2020-07-07|Method and apparatus for cutting sheet-shape adhesive material
    ES2828461T3|2021-05-26|Label collection arrangement and label collection method
    同族专利:
    公开号 | 公开日
    ES2834738B2|2021-10-28|
    WO2021123474A1|2021-06-24|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    US5902448A|1994-07-20|1999-05-11|Koenig & Bauer-Albert Aktiengesellschaft|Method and device for preparing the beginning of a paper web feed roll for changing rolls in motion|
    EP0780331A2|1995-12-20|1997-06-25|Eastman Kodak Company|Apparatus and method for aligning webs|
    WO2000040195A1|1998-12-31|2000-07-13|Kimberly-Clark Worldwide, Inc.|Method of controlling cross-direction alignment in manufacturing process|
    EP1944258A2|2007-01-12|2008-07-16|Curt G. Joa, Inc.|Apparatus and methods for minimizing waste during web splicing|
    US20120211142A1|2011-02-23|2012-08-23|Greif Packaging Llc|Method and apparatus for splicing a paper roll|
    US20180194577A1|2015-03-26|2018-07-12|Mentalix, Inc.|Robotic Document Feeder|
    法律状态:
    2021-06-18| BA2A| Patent application published|Ref document number: 2834738 Country of ref document: ES Kind code of ref document: A1 Effective date: 20210618 |
    2021-10-28| FG2A| Definitive protection|Ref document number: 2834738 Country of ref document: ES Kind code of ref document: B2 Effective date: 20211028 |
    优先权:
    申请号 | 申请日 | 专利标题
    ES201931114A|ES2834738B2|2019-12-17|2019-12-17|AUTOMATIC PROCESS OF PREPARATION OF SPLICING AND SYSTEM TO CARRY IT OUT|ES201931114A| ES2834738B2|2019-12-17|2019-12-17|AUTOMATIC PROCESS OF PREPARATION OF SPLICING AND SYSTEM TO CARRY IT OUT|
    PCT/ES2020/070784| WO2021123474A1|2019-12-17|2020-12-11|Automatic method for splicing preparation and system for carrying out same|
    [返回顶部]